Designs

Re: Designs

Postby iYOA on Wed Dec 07, 2011 6:19 pm

in my very personal opinion, basswood isnt worth spending time over. the argument about it being much more consistent than balsa isnt that significant because if you do stiffness tests of balsa wood sticks and make sure to measure the mass of each stick you use, building consistently is very feasible(also precision matters but that does not mean using basswood is a substitute for precision)

another thing is that if you have two sticks of equal length and equal mass, one being bass and the other being balsa, the balsa wood stick will be stronger because it will have a larger cross section despite being less dense.
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Re: Designs

Postby Balsa Man on Thu Dec 08, 2011 11:34 am

iYOA wrote:in my very personal opinion, basswood isnt worth spending time over. the argument about it being much more consistent than balsa isnt that significant because if you do stiffness tests of balsa wood sticks and make sure to measure the mass of each stick you use, building consistently is very feasible(also precision matters but that does not mean using basswood is a substitute for precision)

another thing is that if you have two sticks of equal length and equal mass, one being bass and the other being balsa, the balsa wood stick will be stronger because it will have a larger cross section despite being less dense.


Well, from the same context- personal opinion.
My opinion comes from 3 years of parent helping, then 7+ years of coaching (towers, bridges, and boomilevers).
I agree strongly, and have long preached the importance of precision. The two most important aspects being 1) control of the shape variable – as you develop/refine a design to get to the lowest weight that will work, you need to take out (as much as possible) the factor of each build being in slightly different shape, because those differences in shape will mean differences in forces (and where wood of some specification may have held in one build, it won’t hold in another build, and 2) getting things symmetrical (in 3 dimensions) – where the forces are equally distributed (for example, in the 4 legs of a tower).

On bass and balsa, I have to disagree (in spite of my handle) ;) . For a number of years, I was “pure balsa.” Then listening to discussion of this long-debated subject, we decided to do some testing.

First, the statement suggesting that to be the same weight, bass and balsa sticks would have to be of different sizes (as in cross section) is simply incorrect.

The density ranges of bass and balsa overlap. You can have, over some range of density, bass and balsa sticks of the same length and cross section, that weigh the same.
A specific example- 3/32nds of an inch square cross section, 36” length. If you check Specialized Balsa’s website, you will see you can buy balsa from 0.4 to 2.2 grams (per 36” stick). While they don’t have bass listed by density/stick weight, I can tell you from having picked through/weighed.....hundreds of 3/32nd bass sticks, the weights at 36” range from about 1.8 to 2.6 grams. So, throughout the range from 1.8 to 2.2 grams, you can have bass or balsa sticks of the same size and weight.

The question is, of course, is which is “stronger”? The mention of larger cross section being stronger indicates iOYA’s talking about in compression loading – specifically resistance to column failure in axial loading (load applied along the length/axis of the stick); i.e., the legs in a tower. My experience, and some data says at the same density and cross section, bass IS stronger under axial compression loading - the load at which column failure occurs is higher.

The factors governing column failure are seen in Euler’s buckling equation (posted earlier for anyone that wants to look). One factor (which iOYA mentions) is cross section – technically the area moment of inertia (“I”), which is a function of cross section; a bigger cross section (all other properties being the same) is “stiffer”/resists buckling more than a smaller cross section. However, there is another term in the equation which isn't mentioned; “E”, the modulus of elasticity. This is a measure, essentially, of the inherent stiffness of a material.

The critical force (“F” – the force at which a column buckles/fails) is “E” times “I” (times pi squared), divided by the length squared. So, it is not just the cross section that determines resistance to column failure; its the cross section and the elasticity together.

Back when elevated bridges came in as the “balsa building event”, we did some compression/column strength testing, and the data said that at the same size (length & cross section) and density (i.e., the same weight), bass had higher column strength. In that testing, we also saw that the variability (at same size and weight) in balsa was higher than in basswood. In bass, the variability was on the order of 10%; in balsa, it was closer to 20%. Is that “significant”? It depends on how hard you’re pushing, how close to the edge you’re trying to get. At some level of competitiveness, yes, it is absolutely significant – for a tower, a half a gram, or a bit more.....

Now, there is not a lot of published data on the value of “E” for bass and balsa, but there is some. Here’s one source: http://www.conradfp.com/pdfs/ch4-Mechanical-Properties-of-Wood.pdf Look at table 4-1 on the second page; there are E values for both bass and balsa, and guess which one has higher values??

So, it is a combination of our own test data, and published data that forms the basis for my opinion that “if you have two sticks of equal length and equal mass, one being bass and the other being balsa, the BASS wood stick will be stronger” (i.e., will give you more column strength). If anyone has data that is different, I'd sure love to hear of it.

In the end, am I saying this means using bass for legs is "THE" way to go; that it is "the best" way; that a bass-legged tower will beat a balsa-legged one? Not at all - the efficiency of the overall design depends on more factors than the leg wood. But, on an equal weight basis, all the data I'm aware of indicates that bass legs do offer a strength advantage.

For this post, I guess I ought to sign off as Bass Man..... :o
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Re: Designs

Postby tcm1234 on Fri Dec 23, 2011 12:42 pm

4 legs! weight distribution :mrgreen: :mrgreen:
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Re: Designs

Postby thsom on Wed Dec 28, 2011 2:10 pm

Did troy's tower hold all of the 15 kg?
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Re: Designs

Postby lucwilder42 on Wed Dec 28, 2011 4:47 pm

thsom wrote:Did troy's tower hold all of the 15 kg?

Yup, whereas mine held 14.95 or something =/
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Re: Designs

Postby mrsteven on Thu Dec 29, 2011 9:46 pm

thsom wrote:does anyone know what there design was on the longer side of the tower, in the picture the short side design is shown, how about the long side?

I don't, however here's a look.

As you see on the side of the tower closely, not all material is flush and although the picture isnt wonderful, you can see partially the design. However, you cannot see all of it- but you should be capable of piecing it together...

I won't copy it if I were you- the point of SO isn't to copy but rather to discover ideas through trials and calculations yourself. (Plus with the height multiplier, you might want to make it taller and edit the design likewise to be stronger to hold the 'sway')
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Re: Designs

Postby Paradox21 on Sat Dec 31, 2011 11:51 am

thsom wrote:does anyone know what there design was on the longer side of the tower, in the picture the short side design is shown, how about the long side?

If you are trying to copy the national champion, there is much more to it than just copying the design. Even if you could see the other side, you would be hard pressed to just copy the design and get national-champion-like scores. In order for Troy's tower to win nationals, their whole tower must have been in the neighborhood of 5 grams. If you just went to a hobby shop and bought the appropriately dimensioned wood and copied the design, you would probably find that your design was much heavier and possibly failed prematurely. You have to have a very good handle on the densities and stiffness necessary for each piece- information that only the original builders are likely to have.
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Re: Designs

Postby nbellowe on Sun Jan 01, 2012 3:18 am

Hello! 2 questions. Would you guys recommend a rectangular base or a square base?
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Re: Designs

Postby liutony66 on Sun Jan 01, 2012 5:25 pm

nbellowe wrote:Hello! 2 questions. Would you guys recommend a rectangular base or a square base?


I believe that that is only one question. :D

But anyways, I would recommend a square base, as those 1) tend to be stronger, as it distributes the weight onto the legs more evenly 2) weighs less (considering it needs more wood) and 3) is generally easier to build.

This is just based on my limited experience, so apologies if this is not true.
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Re: Designs

Postby illusionist on Sun Jan 01, 2012 5:31 pm

liutony66 wrote:2) weighs less (considering it needs more wood).


...what? A square base will weight more than a rectangle base, provided that they both have the same length.
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Re: Designs

Postby Littleboy on Sun Jan 01, 2012 5:35 pm

liutony66 wrote:3) is generally easier to build.

Actually, I think rectangular towers are easier to build.
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Re: Designs

Postby mrsteven on Mon Jan 02, 2012 2:14 am

Littleboy wrote:
liutony66 wrote:3) is generally easier to build.

Actually, I think rectangular towers are easier to build.

well depends how you build it- for my jig (well, i'd have to make another jig) they would both be equally hard/easy to make. but also with that my jig is really annoying but hey what works well, works well

square v rectangle depends how you build it, whether its a sophisticated method or a more basic outlook. Even so, it depends even more so on the design and level of competitiveness you wish to be in
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Re: Designs

Postby lucwilder42 on Mon Jan 02, 2012 3:41 am

Whether you build square or rectangle just depends on what you have the best results with, there's no clear better option. Troy's winning tower last year had a rectangular base, and a very close second place had a square base. Build straight and light and you'll be just fine
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Re: Designs

Postby maziecat23 on Mon Jan 02, 2012 1:01 pm

You don't necessarily need a jig to attach tower sides. It just requires a steady hand and lots of patience.
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Re: Designs

Postby thsom on Mon Jan 02, 2012 4:43 pm

Have any of you guys come up with successful base designs that have held all 15 kg (for division C)? Light ones on top of that, roughly 2-3 grams maybe 3.5 at the most. I have had one that is 2.75 grams and holds 12 kg and that is when the tower breaks, the chimney holds all 15 kg. I have tried:
__
/ __\
/ ____\ With 2 x's in each spot covering half


3 x's equally spaced with no horizontal pieces
3 x's, one covering half and 2 coverin 1/4th of the base with no horizontal pieces

the one with 3 equally spaced has done the best holding 12 kg. And i have made them all balanced and with good wood so it isn't balsa or workmanship, it's only the design causing them to break (this is for a square based tower)
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